Monday, January 5, 2026

⚓ When “On-Spec” Fuel Still Keeps a Master Awake at Night

  When “On-Spec” Fuel Still Keeps a Master Awake at Night

Understanding Sulphur Grey Areas, TAN Risks, and the Decisions That Define Seamanship

Introduction – The Quiet Pressure After the Bunker Report

A person in a uniform standing in front of a large window

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Every shipping professional knows this moment.

The vessel is fueled.
The report arrives.
Numbers look almost fine.

Sediment low.
Sulphur close to the limit.
TAN higher than expected.

No alarms. No red flags.
Yet the unease remains.

Because in shipping, compliance on paper does not always equal comfort at sea.
This article explores that grey zone—where standards, interpretation, and real-world enforcement intersect.

 

1️ Sediment: When “Satisfactory” Really Means Operationally Safe

A machine with a green button and a green light

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Total sediment of 0.04 is operationally reassuring.

Low sediment means:

  • Stable purifier operation
  • Minimal sludge generation
  • Reduced risk of filter choking

Sediment-related problems announce themselves quickly. When sediment is high, engine rooms feel it immediately. Here, the numbers clearly indicate no operational stress ahead.

Experienced mariners know that good judgment is not just identifying risks—but recognising when a parameter is genuinely safe and moving on.

Key insight:
Not every bunker report demands concern. Sediment, in this case, does not.

#shippingoperations #fuelquality #engineperformance #practicalseamanship

 

2️ Sulphur at 0.52%: The Grey Area That Tests Judgment

A group of people standing next to a ship

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Sulphur at 0.52% m/m sits in a well-known technical grey area.

Under ISO 4259, the 95% confidence limit allows results up to 0.53% to be considered compliant for onboard samples.

From a testing perspective, this fuel meets the requirement.
From an enforcement perspective, outcomes depend on PSC interpretation.

Critical distinctions:

  • Grey area applies to lab-tested onboard samples
  • No tolerance applies to MARPOL Annex VI or supplier samples

Documentation, sample custody, and calm explanation matter as much as the fuel itself.

Key insight:
Compliance is technical. Clearance is procedural. Seamanship bridges the two.

#MARPOL #sulphurcap #PSCinspections #shippingcompliance

 

3️ TAN at 1.66: The Risk That Develops Quietly

A tan tank with brown liquid

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TAN does not cause immediate alarms.
It creates delayed consequences.

Possible causes include:

  • Naturally occurring naphthenic acids
  • Fatty or carboxylic acid contamination
  • Chemical contaminants with serious mechanical impact

The danger lies in progressive damage—sludge buildup, pump wear, and eventual seizure.

This is not a crisis value.
But it is a value that demands clarity before consumption continues.

Key insight:
Latent risks are more dangerous than visible ones because they grow silently.

#fuelmanagement #enginehealth #riskassessment #shipreliability

 

4️ Testing Strategy: Spending Wisely, Not Reactively

A diagram of a test

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With no known contamination history at the port, escalation should be measured.

A sensible approach:

  • GCMS (Direct Injection) to detect chemicals
  • ChemScan to screen acidic compounds

Only if these tests confirm contamination should advanced acid extraction be pursued.

This protects both the vessel and the budget—without compromising safety.

Key insight:
Good operators investigate in stages, not in fear.

#fueltesting #costcontrol #smartshipping #technicalmanagement

 

Final Reflection – The Difference Between Compliance and Command

Cartoon of men sitting at a table with cups and teapot

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Shipping is not about reacting to numbers.
It is about interpreting them with experience.

Sometimes the right answer is not panic or denial—but monitoring, documenting, and preparing.

That is command.

 

🤝 Call to Action

If this article reflects a situation you’ve faced—or helps you think more clearly about bunker risk:

👍 Like the post
💬 Share your experience in comments
🔁 Share with a colleague who handles fuel decisions
Follow ShipOpsInsights with Dattaram

Because real shipping wisdom is rarely loud—it is calm, deliberate, and earned.

 

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